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Astral Wheels with Phil Wood Hubs

The ProWheelBuilder workshop

Custom Astral Wheels on Phil Wood Hubs

Pick an Astral rim we carry, put it on a Phil Wood hub, and we lace and true the wheel by hand in our Georgia shop.

Why build Astral rims on Phil Wood hubs:

  • American made and matched: Astral rims made at Astral's own facility in Oregon, on Phil Wood hubs designed, made and assembled in San Jose, California since 1971
  • Proven: Astral drum-tests its rims at 47 mph, more than three times the energy of the ISO test; Phil Wood specifies every bearing it uses, many made only for it
  • Built to last: Phil Wood gives the original owner a limited lifetime warranty; Astral backs its rims with a five-year warranty and lifetime crash replacement
  • Laced and trued by hand, one wheel at a time, in our Georgia shop
  • In depth below: Wanderlust Aluminum gravel · Back Bone Aluminum mountain · Radiant road
Read more

Build your custom Astral wheel on Phil Wood hubs for:

Or start from the Phil Wood hub you want:

Or pick one of the 15 ready-made pairs below: each opens our custom wheel builder with the Astral rim and Phil Wood hub already chosen.

Gravel in depth

Astral Wanderlust Aluminum wheels on Phil Wood Pro Disc hubs

Our gravel pick from the Astral and Phil Wood parts we build with. The Astral Wanderlust Aluminum is a hooked aluminum rim, 24mm inside, 30mm deep, about 450 grams in 700c, sized for about 35 to 50mm tires. We lace it to Phil Wood Pro Disc hubs in 24 hole.

  • Tubeless setup with a floor pump. Astral profiles have a deep center channel that helps the tire mount, and a bead seat sized for easy inflation and a secure fit. Astral says that lets you seat a tubeless tire with a pump at home.
  • Two bearing choices. Standard bearings have full contact seals and a full fill of Phil Waterproof Grease for wet, dirty riding. Carbonyte bearings have partial contact seals and a 30 percent fill of synthetic grease for lower drag.

Start building this pair:

Mountain in depth

Astral Back Bone Aluminum wheels on Phil Wood Pro Disc hubs

Our mountain pick from the Astral and Phil Wood parts we build with. The Astral Back Bone Aluminum is a hooked aluminum rim, 32mm inside, 20mm deep, about 535 grams in 27.5 inch, sized for about 2.4 to 2.8 inch tires. We lace it to Phil Wood Pro Disc hubs in 32 hole.

  • Asymmetric gravel and trail rims. Astral's ASYM rims set the spoke holes off center, and it says this improves spoke tension balance by up to 30 percent. Astral credits that design for added stiffness, strength and longevity.
  • A cassette mechanism with five double-row pawls. Heat-treated stainless pawls engage a 40-tooth ratchet ring in a hard anodized 7075 body. Phil says some backpedal resistance is normal for up to 350 miles of break-in, and it suggests servicing the mechanism at least every three months.

Start building this pair:

Road in depth

Astral Radiant wheels on Phil Wood Pro Disc hubs

Our road pick from the Astral and Phil Wood parts we build with. The Astral Radiant is a hooked aluminum rim, 19.5mm inside, 32mm deep, about 495 grams in 700c, sized for about 25 to 32mm tires. We lace it to Phil Wood Pro Disc hubs in 24 hole.

  • Delta shaping on road rims. Astral's road rims borrow the Delta profile from sister brand Rolf Prima. Astral says the added width and sidewall shape reduce wind buffeting and give the tire more support in corners.
  • Classic or Pro. The Pro swaps the Classic's stainless axle and end caps for 7075 aluminum, which Phil says cuts about 34 percent of the weight on its road hubs, depending on the configuration. Check the rating before you choose: Phil lists 280 pounds of rider and bike on Classic hubs and 190 pounds on Pro.

Start building this pair:

Questions about these builds

Which Astral rim should I build on Phil Wood hubs?

For gravel, the Wanderlust Aluminum (24mm inside) on Phil Wood Pro Disc hubs; for mountain, the Back Bone Aluminum (32mm inside) on Phil Wood Pro Disc hubs; for road, the Radiant (19.5mm inside) on Phil Wood Pro Disc hubs. Each one opens the builder from its section above, and the cards below cover every Astral rim that fits a Phil Wood hub.

Road / Cross / Gravel

Astral rims on Phil Wood hubs for road, cross and gravel bikes

Each card opens our custom wheel builder with the rims and hubs for a wheelset already picked, on the Phil Wood hub our customers choose most with that rim. The builder offers every Phil Wood hub that fits, and you choose the colors, spokes and the rest.

Mountain Bike

Astral rims on Phil Wood hubs for mountain bikes

Each card opens our custom wheel builder with the rims and hubs for a wheelset already picked, on the Phil Wood hub our customers choose most with that rim. The builder offers every Phil Wood hub that fits, and you choose the colors, spokes and the rest.

More about Astral and Phil Wood wheels

Why the pairing, specs and FAQ

Custom hand built Astral wheels on Phil Wood hubs

Every pair on this page is in our builder today, with a rim and hub that fit each other. We lace each wheel by hand in our Georgia shop: tensioned evenly, trued flat and round, and stress-relieved before it ships. Spoke lengths are calculated from the measured dimensions of your exact rim and hub.

What Astral rims and Phil Wood hubs each bring

  • Sleeve-joined aluminum seams. At its Oregon facility, Astral joins aluminum rims with a fitted sleeve about 2.5 inches long, pressed in across the seam, which doubles the wall there. Astral chose this over welding because it says a weld's heat weakens the metal at the joint, while a sleeve leaves the heat treatment alone.
  • Asymmetric gravel and trail rims. Astral's ASYM rims set the spoke holes off center, and it says this improves spoke tension balance by up to 30 percent. Astral credits that design for added stiffness, strength and longevity.
  • Tubeless setup with a floor pump. Astral profiles have a deep center channel that helps the tire mount, and a bead seat sized for easy inflation and a secure fit. Astral says that lets you seat a tubeless tire with a pump at home.
  • Built around low maintenance since 1971. Phil Wood was founded to make maintenance-free hubs and still designs, makes and assembles them in San Jose, California. A front hub shell passes through seven production stations before assembly.
  • Two bearing choices. Standard bearings have full contact seals and a full fill of Phil Waterproof Grease for wet, dirty riding. Carbonyte bearings have partial contact seals and a 30 percent fill of synthetic grease for lower drag.
  • Bearings made to Phil's spec. Phil Wood specifies the characteristics of every bearing it uses, and it says many are made exclusively for it. If a bearing wears out, Phil's answer is to replace the cartridge rather than repack it.

Check before you order

  • Tires. The Wanderlust Aluminum, Radiant, Leviathan Touring, Solstice, Veil 3 Carbon, Veil 4 Carbon, Luna Carbon, Outback Aluminum, Veil 6 Carbon, Back Bone Aluminum and Serpentine Aluminum are hooked; every other Astral rim on this page is hookless, so choose a tire its maker rates for hookless rims.

Astral and Phil Wood custom wheel questions

Which Phil Wood hub fits my Astral rim?

The cards on this page start on the Phil Wood hub our customers build with each rim most often (Phil Wood Pro Disc). The builder lists every Phil Wood hub that fits your rim, in the drillings and brake types that match.

Do you build Astral rims on other hubs?

Yes. See our Astral custom wheel page for every hub that fits each Astral rim, or our Phil Wood custom wheel page for every rim on a Phil Wood hub.

Can you build with a Phil Wood hub or Astral rim I already own?

Yes. Choose the supply-your-own option in the configurator, ship it to us, and we will lace it into a new wheel with new spokes cut to the right length. You pay for the parts you need and the build labor.

How long will my wheel take?

Build time comes down to parts availability rather than bench time. Your estimated ship date is shown in the configurator before you check out, so you know the date before you pay.

Not sure what to pick? Email info@prowheelbuilder.com (fastest) or leave a voicemail on 470-253-0929. You will be talking to the people who build the wheels.

Not sure which rim or hub?

Tell the Build Assistant how you ride and what you want to spend, and it ranks complete builds for you.

Open the Build Assistant →

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