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Surly Wheels with Phil Wood Hubs

Surly custom wheel built by ProWheelBuilder

Custom Surly Wheels on Phil Wood Hubs

Pick a Surly rim we carry, put it on a Phil Wood hub, and we lace and true the wheel by hand in our Georgia shop.

Why build Surly rims on Phil Wood hubs:

  • Made by specialists: Phil Wood hubs designed, made and assembled in San Jose, California since 1971
  • Proven: Surly built the Clown Royal around the 6.2 inch tire on its own Moonlander; Phil Wood specifies every bearing it uses, many made only for it
  • Built to last: Phil Wood gives the original owner a limited lifetime warranty
  • Laced and trued by hand, one wheel at a time, in our Georgia shop
  • In depth below: My Other Brother Darryl fat bike
Read more

Build your custom Surly wheel on Phil Wood hubs for:

Or start from the Phil Wood hub you want:

Or pick one of the 2 ready-made pairs below: each opens our custom wheel builder with the Surly rim and Phil Wood hub already chosen.

Fat bike in depth

Surly My Other Brother Darryl wheels on Phil Wood Pro Disc hubs

Our fat bike pick from the Surly and Phil Wood parts we build with. The Surly My Other Brother Darryl is a hooked aluminum rim, 76.8mm inside, 16.1mm deep, sized for about 3.8 to 5 inch fat bike tires. We lace it to Phil Wood Pro Disc hubs in 32 hole.

  • Width that adds float. My Other Brother Darryl is 80mm across the outside. Surly says the wider footprint gives more flotation and traction than a narrower rim.
  • Classic or Pro. The Pro swaps the Classic's stainless axle and end caps for 7075 aluminum, which Phil says cuts about 34 percent of the weight on its road hubs, depending on the configuration. Check the rating before you choose: Phil lists 280 pounds of rider and bike on Classic hubs and 190 pounds on Pro.

Start building this pair:

Fat Tire / Plus Bike

Surly rims on Phil Wood hubs for fat and plus bikes

Each card opens our custom wheel builder with the rims and hubs for a wheelset already picked, on the Phil Wood hub our customers choose most with that rim. The builder offers every Phil Wood hub that fits, and you choose the colors, spokes and the rest.

More about Surly and Phil Wood wheels

Why the pairing, specs and FAQ

Custom hand built Surly wheels on Phil Wood hubs

Every pair on this page is in our builder today, with a rim and hub that fit each other. We lace each wheel by hand in our Georgia shop: tensioned evenly, trued flat and round, and stress-relieved before it ships. Spoke lengths are calculated from the measured dimensions of your exact rim and hub.

What Surly rims and Phil Wood hubs each bring

  • Width that adds float. My Other Brother Darryl is 80mm across the outside. Surly says the wider footprint gives more flotation and traction than a narrower rim.
  • A 100mm rim made for one tire. Surly designed the Clown Royal for the 6.2 inch Molenda tire on the Moonlander. It chose a 24 inch diameter to get the most tire volume that frame can hold.
  • Two drilling choices on the Darryl. It comes as a 32-hole symmetric rim, or with Surly's 64-hole Dual pattern, which lets a builder lace a centered wheel or an offset one. Surly lists a 15mm rim center offset.
  • Built around low maintenance since 1971. Phil Wood was founded to make maintenance-free hubs and still designs, makes and assembles them in San Jose, California. A front hub shell passes through seven production stations before assembly.
  • Two bearing choices. Standard bearings have full contact seals and a full fill of Phil Waterproof Grease for wet, dirty riding. Carbonyte bearings have partial contact seals and a 30 percent fill of synthetic grease for lower drag.
  • Bearings made to Phil's spec. Phil Wood specifies the characteristics of every bearing it uses, and it says many are made exclusively for it. If a bearing wears out, Phil's answer is to replace the cartridge rather than repack it.

Surly and Phil Wood custom wheel questions

Which Phil Wood hub fits my Surly rim?

The cards on this page start on the Phil Wood hub our customers build with each rim most often (Phil Wood Pro Disc). The builder lists every Phil Wood hub that fits your rim, in the drillings and brake types that match.

Do you build Surly rims on other hubs?

Yes. See our Surly custom wheel page for every hub that fits each Surly rim, or our Phil Wood custom wheel page for every rim on a Phil Wood hub.

Can you build with a Phil Wood hub or Surly rim I already own?

Yes. Choose the supply-your-own option in the configurator, ship it to us, and we will lace it into a new wheel with new spokes cut to the right length. You pay for the parts you need and the build labor.

How long will my wheel take?

Build time comes down to parts availability rather than bench time. Your estimated ship date is shown in the configurator before you check out, so you know the date before you pay.

Not sure what to pick? Email info@prowheelbuilder.com (fastest) or leave a voicemail on 470-253-0929. You will be talking to the people who build the wheels.

Not sure which rim or hub?

Tell the Build Assistant how you ride and what you want to spend, and it ranks complete builds for you.

Open the Build Assistant →

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